MACHINE MONITORING

Machine Monitoring Software For Manufacturing Operations

Real-time visibility into every asset on your shop floor means production decisions are focused on facts rather than estimates. Juxtum gives manufacturers the data collection and visualization tools enable faster, smarter decisions.

CONNECT ANY MACHINE

Connect your machines regardless of brand, age, or control type without custom development or hardware-heavy projects.

GAIN REAL-TIME VISIBILITY

Get instant visibility into machine activity, production data, and operational disruptions across lines, shifts, and facilities.

INCREASE MACHINE UTILIZATION

Turn operational insights into increased output, better resource utilization, and stronger operational performance.

THE GAP

The Cost of Running Without Real-Time Machine Data

Machine monitoring software isn’t just about data collection. It’s about understanding where production is being lost, where capacity exists, and where action is needed before performance suffers.

Missed Output

Production losses happen every day. Without visibility into machine performance, downtime, and bottlenecks, opportunities to increase throughput are difficult to identify and even harder to recover.

Longer Time to Resolution

When a machine goes down or production falls behind, teams need answers quickly. By the time production reports are complied and reviewed, valuable time is spent gathering information instead of identifying root causes and taking corrective action.

Operational Risk

When visibility into machine performance is lacking, teams risk investing time and resources in symptoms rather than root causes, and high-impact initiatives can be difficult to distinguish from low-value distractions.

OUR APPROACH

How Juxtum Delivers Machine Monitoring Across Your Operation

Juxtum provides real-time visibility into machine performance across your operation. From machine status and downtime to production activity and alarms, we help manufacturers understand what’s happening right now and where improvement opportunities exist.

Juxtum automatically discovers each machine’s unique configuration, including its axes, spindles, and geometry, and begins collecting data instantly with minimal disruption to production.

Juxtum monitors machine status, utilization, production data, cycle time, part counts, and downtime events from a single platform. Receive smart alerts through SMS, email, and in-app notifications, ensuring the right people are informed when production requires attention.

When production stops, every minute matters. Gain immediate visibility into machine alarms, downtime reasons, and production interruptions so teams can respond faster and reduce lost production time.

Understand how equipment is performing over time. Track utilization, cycle time, OEE, and production activity to identify opportunities for increased capacity and operational improvements.

Machine monitoring shouldn’t stop at the dashboard. Share machine performance insights through automated custom reports, dashboards, and integrations with ERP, MES, Power BI, databases and other business systems.

THE IMPACT

The Immediate Impact of Machine Monitoring

Better shop floor data doesn’t just provide visibility. It helps manufacturers take action on the performance losses impacting production every day.

Production stops cost money. Real-time visibility into machine status, alarm, and downtime events helps teams identify issues, reduce response time, and minimizing lost production hours.

The fastest way to increase capacity is improving the utilization of your existing equipment. Machine monitoring reveals where production time is being lost so teams can eliminate bottle necks, reduce idle time, and increase throughput.

When machine performance is visible, production planning becomes more predictable. Accurate cycle times, utilization data, and real-time production visibility helps teams make more confident scheduling decisions and deliver on customer commitments.

Machine monitoring provides the objective machine data needed to prioritize resources, validate improvements, and maximize the impact of operational initiatives.

OUR EDGE

Why Manufacturers Choose Juxtum for Machine Monitoring

Any Machine. Any Age.

Juxtum connects a mix of machine brands, control types, and generations of equipment, creating a standardized view of performance across your entire operation.

The result: Consistent, comparable machine data without replacing equipment or managing multiple monitoring systems.

Faster time to value

Machine monitoring software should improve operations, not become an IT project. Juxtum’s software adapter and automatic discovery accelerate deployment so manufacturers gain visibility instantly.

The result: Less time implementing technology. More time improving performance.

Cloud or on-premises deployment

Whether you prefer the accessibility of a cloud-base solution or the control of an on-premises deployment, Juxtum delivers the same machine visibility, performance insights, and operational intelligence.

The result: A machine monitoring platform that fits your business requirements, not the other way around.

Your data, full owned and controlled

Operational data is one of the most valuable assets on your shop floor. With Juxutm, you retain full ownership and control of that data.

The result: The freedom to use your machine data where and how it creates the most value, today and into the future.

“Juxtum gave us a clear view of where production time was being lost. We’ve been able to recover capacity and improve utilization without changing our equipment or adding headcount.”

– Nathan S., Plant Manager, Cleveland, OH

See What’s Limiting Production

Machine utilization and OEE don’t improve on their own. They improve when you understand what’s preventing equipment from performing at its full potential. Juxtum gives manufacturers real-time monitoring platform for better visibility into utilization, downtime, cycle time, and performance, helping teams turn machine performance data into measurable operational improvements.

Machine Monitoring Software FAQ

Machine monitoring software automatically collects and standardizes real-time data from shop floor assets, including CNC machines, PLCs, and robots, regardless of brand, age, or control type. It gives operations teams accurate, continuous visibility into machine utilization, the ability to extract cycle time data, production output, and equipment health so decisions are based on current data rather than end-of-shift summaries or manual reports. Juxtum delivers this seamlessly through Juxtum Connect’s data collection and Juxtum View’s real-time dashboards and analytics.

Juxtum is built for the mix-machine environments found in real manufacturing operations and connects to CNC machines, PLCs, robotic systems, and other manufacturing assets across any brand, vintage, or control type. As an official Siemens Production Partner, Juxtum also provides deep connectivity for SINUMERIK controls giving manufacturers access to rich machine data that supports data initiatives beyond OEE.

Yes. Most manufacturers operate a mix of new and legacy machines, and Juxtum was built with that reality in mind. Juxtum Connect supports a wide range of CNCs, PLCs, robotic systems, and other production platforms.

Machine monitoring software provides continuous visibility into when equipment is running, idle, or down. Instead of relying on manual steps or assumptions, teams can see exactly where production is being lost and identify opportunities for improvement. By understanding how is equipment is being utilized, manufacturers can often increase utilization from an existing asset before investing in additional equipment.

The available data depends on the machine and control type, but commonly monitored metrics include machine status, program, cycle times, part counts, downtime events, alarms, program information, feed rates, spindle performance.

For most CNC machines, Juxtum Connect establishes a data connection in minutes. The adapter software automatically discovers each machine’s configuration without taking equipment offline or interrupting production. There is no manual setup process and no downtime required. Most facilities are up and running with live dashboard visibility including machine activity and performance data through Juxtum View within days of deployment.

Yes. Before investing in additional equipment, it’s important to understand how effectively your existing assets are being utilized. Machine monitoring software provides visibility into utilization, OEE, cycle times, downtime, and production performance, helping manufacturers determine theater capacity constraints are truly caused by a lack of equipment or by factors such as downtime, scheduling inefficiencies, set up time, or underutilization. By understanding how current machines are performing, manufacturers can identify opportunities to improve efficiency, make more informed capital investment decisions, and identify opportunities to increase output with existing equipment before committing to new machinery.

Different machine brands and control types often represent the same information in different ways, making it difficult to compare performance across equipment. Standardized machine data is the process of translating machine-specific information into a common format so utilization, downtime, cycle time, and more can be measured consistently across your operation. Juxtum leverages MTConnect communication standard to normalize machine data from different manufacturing assets into a common structure. This allows manufacturers to compare performance across machines, production lines, and facilities in a single, reliable monitoring platform.

Get More From Your Shop Floor

The data you need is already in your machines. Juxtum makes it actionable so you can turn production into performance that moves your operations forward.