PLC MONITORING

Real-Time PLC Monitoring for Discrete Manufacturers

Programmable logic controllers sit at the center of most modern industrial automation environments, coordinating motion control, process control, and production sequencing across your shop floor. When PLC performance data is not visible in real time, the first sign of a problem is often a line that has already stopped. Real-time PLC monitoring gives your operations team the visibility to stay ahead of that.

PREVENT DOWNTIME 

Identify alarm patterns, signal drift, and performance issues early so your team can act before a failure shuts down production or disrupts connected industrial processes.

GET REAL-TIME VISIBILITY

Monitor performance data across your operation, giving your team immediate insights into PLC control systems and industrial equipment instead of delayed manual updates.

UNIFY & STANDARDIZE DATA

Normalize data into a consistent format that integrates seamlessly with your existing systems, enabling unified visibility across all controls and industrial operations.

FLEXIBLE INTEGRATION

PLC Monitoring That Connects to Your Existing Equipment

Juxtum Connect uses patented adapter software to collect and standardize real-time data from PLCs, CNC machines, robotic systems, and other industrial assets, regardless of brand, age, or control type. When a license key is issued, the software automatically discovers each asset’s configuration without interrupting production. There is no manual setup, no downtime, and no need to replace existing equipment to get started.

  • Standardizes PLC data into MTConnect (ANSI) format
  • Sends data via OPC UA, MQTT, or MTConnect agents
  • Connects to ERP systems, MES platforms, SQL and time-series databases, Power BI, and third-party analytics platforms
  • Fits into existing systems rather than replacing them
  • Scales across multiple facilities without requiring a different solution at each location
  • Provides a consistent view of PLC and CNC machine monitoring data across the organization

HIDDEN RISKS

What You Lose Without Real-Time PLC Visibility

PLCs rarely fail without warning. Signal drift, alarm patterns, and performance deviations typically precede failures by hours or days. In industrial environments where a single PLC controls downstream equipment across an entire production line, that warning window is exactly where unplanned downtime gets prevented or becomes expensive.

Without continuous visibility into PLC performance data, those signals go unread. Manual checks happen too infrequently to catch early indicators, and by the time an issue is obvious, the production impact has already compounded.

Unplanned downtime compounds quickly

A PLC controlling multiple downstream assets does not just stop one machine when it fails. It stops everything connected to it. Emergency repairs, idle equipment, and recovery overtime all stack up fast. Condition monitoring through continuous alarm and signal analysis gives your maintenance team an earlier view into PLC health, so repairs can be scheduled before a failure forces the issue.

Manual data collection introduces gaps

Operators manually checking PLC status are working with a snapshot, not a stream. By the time a shift report is compiled, the production data it contains is already out of date. Automated PLC monitoring replaces that lag with continuous, standardized data collection that reflects what is actually happening on your shop floor right now.

Disconnected control systems limit visibility

Most facilities run PLCs alongside CNC machines, robotic systems, and other industrial equipment, each outputting data in different formats. Without standardization across those control systems, shop floor performance is impossible to measure consistently. A unified monitoring approach that normalizes data from every asset gives your team a single, accurate view across the entire operation.

PLC INSIGHTS

From PLC Data to Shop Floor Intelligence

Collecting PLC data is only part of the equation. Juxtum View takes that standardized data and surfaces it through real-time dashboards, utilization reports, downtime reports, and alarm reports, deployable in the cloud or on-premises. For aerospace, defense, and other industries where keeping operational data within facility walls is a hard requirement, on-premises deployment is fully supported.

Why Manufacturers Choose Juxtum

Proven reliability, flexibility, and ability to deliver immediate value across complex industrial environments.

OFFICIAL SIEMENS PRODUCT PARTNER

CLOUD OR ON PREMISES DEPLOYMENT

INTEGRATE WITH ERP, MES, AND ANALYTICS PLATFORMS 

AEROSPACE, AUTOMOTIVE, MEDICAL DEVICE, AND HEAVY EQUIPMENT FACILITIES

CONNECTS PLCS, CNC MACHINES, AND ROBOTIC SYSTEMS OTHER SOLUTIONS 

Get More From Your Shop Floor

The data you need is already in your machines. Juxtum makes it actionable so you can turn production into performance that moves your operations forward.